Automatic Lubrication Systems and Components
Authorized Henan Hyma Distributors | South Africa
INDEX
- ABOUT ILF SOLUTIONS, APPROVED HYMA DISTRIBUTOR
- GREASE PUMP LINEUP
- HYE7X PROGRESSIVE PUMP
- HYE7X SINGLE LINE PUMP
- HYG82 SINGLE LINE PUMP
- HIGH PRESSURE PUMP – P246
- SINGLE POINT LUBRICATOR ASP-E
- DIVIDER BLOCKS
- LUBRICATION SYSTEM COMPONENTS
Hyma is a leading name in the lubrication systems industry, with over 20 years of experience delivering high-quality solutions. Our products are widely installed across various sectors, including commercial vehicles, heavy trucks, construction machinery, production lines, mining, ports, and food and beverage industries, as well as in wind turbines. With a workforce of over 300 skilled professionals in our factory, we take pride in our robust production capabilities, with more than 200,000 HYMA lubrication systems currently operating in the market. Our commitment to innovation is reflected in our portfolio of over 100 patents.
At Hyma, we prioritize performance, quality, customization, and low cost, ensuring full support for our clients. Our products and factories have achieved CE, ISO, and IATF 16949 certifications, underscoring our dedication to providing not only superior products but also reliable guarantees and high-quality services. Trust Hyma by ILF Solutions South Africa for unparalleled customer service and industry-leading lubrication solutions.
ILF is the Authorized prefered distributor pf Hyma lubrication system products in South Africa. Integrated Lubrication & Filtration Solutions, a leading supplier of lubrication, hydraulic, filtration products, services and
solutions. What we have noticed is that customer service and satisfaction leaves much to be desired in this dynamic world we do business in. Additionally our industry has become one where improvement and innovation leaves much to be desired. Having worked in this industry and experiencing this first hand paved the way to the founding of ILF Solutions.
Partnership with ILF Solutions
To enhance the value we provide to our customers, Henan Hyma has partnered with ILF Solutions, a company renowned for its commitment to never compromising on product quality. This collaboration ensures that our clients receive exceptional value for their investment while benefiting from a dedicated installation and maintenance team focused on delivering top-notch service. ILF Solutions believes that a satisfied customer is at the heart of every successful business, which also aligns seamlessly with Hyma’s vision.
ILF Vision: To be the preferred business partner to our customers by supplying the highest quality products, services, and solutions.
ILF Mission: To redefine the meaning of customer service.
ILF Values:
- Passionate about our customers, our work, and our business
- Focused on product and service excellence
- Driven to succeed in our goals
- Integrity in all that we do
At ILF Solutions, we specialize in a wide range of services, including grease and oil lubrication products, filtration systems, hydraulic solutions, oil cooling technologies, and instrumentation measurement systems. Our technicians conduct health checks on hydraulic, lubrication, and filtration systems to provide clients with comprehensive insights into their equipment’s condition. These checks include detailed reports with recommendations for necessary corrections, such as addressing leakages or adjusting system settings.
Beyond product supply, ILF Solutions offers installation, repair, commissioning, and training services for all components provided. We ensure that maintenance teams are available to adhere to scheduled upkeep, exemplified by regular health checks on hydraulic power packs, followed by prompt corrective actions as needed. Furthermore, we deliver unmatched on-site lubrication and filtration services, reinforcing our commitment to quality and customer satisfaction.
Together, Hyma and ILF Solutions are committed to delivering exceptional products and services, ensuring that our customers can rely on us for their lubrication and maintenance needs.
GREASE PUMP LINEUP
Hyma by IFL Solutions offers a diverse range of grease pumps in South Africa, designed to meet various lubrication needs across multiple industries. Our lineup includes the HYKG Progressive Pump, HYE7X Single Line Pump, HYG82 Gear Pump, and the HYE91 Multi-Point Pump. Each model is tailored to specific applications, ensuring optimal performance and reliability.
HYKG Progressive Pump
The HYKG Progressive Pump is engineered for single-line or progressive lubrication. This pump is commonly utilized in applications such as wind turbines, construction machinery, on and off-road vehicles, and various industrial settings.
- Main Data:
- Reservoir Options: 2L, 4L, 8L, 10L
- Grease Compatibility: Up to NLGI #2
- Rated Pressure: 350 bar
- Voltage: DC 24V/12V, AC 230V
- Outlet Configuration: 1-3
HYE7X Single Line Pump
Designed for progressive lubrication, the HYE7X Single Line Pump is ideal for heavy industry applications, including crushers, mills, conveyors, and equipment operating in harsh environments.
- Main Data:
- Reservoir Options: 2L, 4L, 6L, 8L, 10L, 12L, 15L, 20L
- Grease Compatibility: Up to NLGI #2
- Rated Pressure: 350 bar
- Voltage: DC 24V/12V, AC 90V-230V
- Outlet Configuration: 1-4
HYG82 Gear Pump
The HYG82 Gear Pump is specifically designed for single-line lubrication, making it suitable for applications in on and off-road vehicles and heavy trucks.
- Main Data:
- Reservoir: 2L
- Grease Compatibility: Up to NLGI #1
- Rated Pressure: 85 bar
- Voltage: DC 24V
- Outlet Configuration: 1
HYG82 Progressive Pump
This pump excels in single-line lubrication for mining trucks, wind turbines, production lines, and conveyors.
- Main Data:
- Reservoir Options: 2L, 4L, 6L, 8L, 10L, 12L, 15L, 20L
- Grease Compatibility: Up to NLGI #2
- Rated Pressure: 250 bar
- Voltage: DC 24V/12V, AC 90V-230V
- Outlet Configuration: 1-4
Single Point Lubricator
This compact lubricator is perfect for single-line lubrication applications such as conveyor bearings, electric motors, fans, and single bearings.
- Main Data:
- Reservoir Options: 120ml, 250ml, 500ml
- Grease Compatibility: Up to NLGI #2
- Rated Pressure: 40 bar
- Voltage: DC 3.6V
- Outlet Configuration: 1
HYE91 Multi-Point Pump
The HYE91 Multi-Point Pump caters to equipment with fewer than 11 lubrication points, making it suitable for trucks, coaches, and concrete stations.
- Main Data:
- Reservoir: 1L
- Grease Compatibility: Up to NLGI #2
- Rated Pressure: 100 bar
- Voltage: DC 24V
- Outlet Configuration: 1-11
Each of these pumps reflects Henan Henan Hyma’s commitment to providing high-performance lubrication solutions tailored to meet the demands of various industries, ensuring equipment longevity and operational efficiency.
AUTOMATIC LUBRICATION SYSTEMS | HYE7X PROGRESSIVE PUMP
The HYMA HYE7X Progressive Pump is a state-of-the-art centralized lubrication solution designed to meet the demands of various industries, including wind power, mining, metallurgy, machine tools, textiles, food production, ports, commercial vehicles, construction machinery, and heavy mechanical equipment. This advanced automatic lubrication system ensures that all lubrication points are serviced effectively through a progressive lubrication mechanism, significantly enhancing operational efficiency.
By utilizing the HYE7X Progressive Pump, users can reduce friction resistance, minimize contact wear, and lower the temperature of friction surfaces. Additionally, this system provides vital support in terms of anti-rust protection, shock absorption, and effective sealing, contributing to the longevity and reliability of equipment.
Technical Data
Motor Specifications:
- Operating Voltage: 12V DC ±10%, 24V DC ±10%
- Revolutions: 20 rpm
- Relative Duty Cycle: 30% ED (S3 30 minutes)
- Current Consumption at +20°C:
- Idling: 1A (12V), 0.6A (24V)
- Full Load: 5A (12V), 3A (24V)
- Fuse Rating: 10A (12V), 6A (24V)
Pump Specifications:
- Maximum Number of Pump Elements: 4
- Maximum Operating Pressure: 350 bar
- Pressure Relief Valve Adjustment: 300 bar
- Permissible Operating Temperature: -40°C to +70°C
- Sound Pressure Level: <50 dB
- Reservoir Sizes Available: 2L, 4L, 6L, 8L, 10L, 12L, 15L, 20L
- Mounting Position: Vertical
- Protection Type: IP65 (as per ISO standards)
- Compatible Lubricant: Greases up to NLGI Classification 2
The HYE7X Progressive Pump exemplifies Hyma’s commitment to providing high-quality automatic lubrication systems that enhance equipment performance while ensuring reliability and efficiency across a range of industrial applications.
AUTOMATIC LUBRICATION SYSTEMS | HYE7X SINGLE LINE PUMP
The HYMA HYE7X Single Line Pump is a robust centralized lubrication solution designed for a wide array of industries, including wind power, mining, metallurgy, textiles, food production, ports, commercial vehicles, construction machinery, and heavy mechanical equipment. This automatic lubrication system effectively services all lubrication points through a single line lubrication method, ensuring optimal performance and reliability.
By implementing the HYE7X Single Line Pump, businesses can significantly reduce friction resistance, minimize contact wear, and lower the temperature of friction surfaces. Additionally, this system provides essential support for anti-rust protection, shock absorption, and sealing, further enhancing the longevity of equipment.
Technical Data
Motor Specifications:
- Operating Voltage: 110V AC to 230V AC, 24V DC ±10%
- Revolutions: 20 rpm
- Relative Duty Cycle: 30% ED (S3 30 minutes)
- Current Consumption at +20°C:
- Idling: 1A (110-230V), 0.6A (24V)
- Full Load: 5A (110-230V), 3A (24V)
- Fuse Rating: 10A (110-230V), 6A (24V)
Pump Specifications:
- Maximum Number of Pump Elements: 4
- Maximum Operating Pressure: 250 bar
- Permissible Operating Temperature: -40°C to +70°C
- Sound Pressure Level: <50 dB
- Reservoir Sizes Available: 2L, 4L, 6L, 8L, 10L, 12L, 15L, 20L
- Mounting Position: Vertical
- Protection Type: IP65 (as per ISO standards)
- Compatible Lubricant: Greases up to NLGI Classification 2
The HYE7X Single Line Pump underscores Hyma’s commitment to delivering high-quality automatic lubrication systems that enhance operational efficiency while ensuring the durability and reliability of equipment across diverse industrial applications.
AUTOMATIC LUBRICATION SYSTEMS | HYG82 SINGLE LINE PUMP
The HYMA HYG82 Single Line Pump is an advanced centralized lubrication solution designed for various applications across multiple industries, including buses, sanitation vehicles, agricultural machinery, trucks, and industrial equipment. Each system comprises a pump with a reservoir, a control unit, a main pipe, one or more metering unit blocks, metering units, secondary piping, and connectors, ensuring comprehensive coverage of all lubrication points.
Utilizing a single line lubrication method, the Henan HYMA automatic lubrication system efficiently services all lube points as required. This not only reduces friction resistance and contact wear but also decreases the temperature of friction surfaces. Additionally, the system provides essential support for anti-rust protection, shock absorption, and effective sealing, contributing to the durability and reliability of equipment.
Technical Data
Motor Specifications:
- Operating Voltage: 24VAC / 50Hz
- Revolutions:
- High-speed shaft: 375 rpm
- Low-speed shaft (for stirring): 7.5 rpm
- Relative Duty Cycle: 30% ED (S3 30 minutes)
- Current Consumption at +20°C:
- Idling: 3.2A
- Full Load: 3.9A
- Fuse Rating: 10A
Pump Specifications:
- Maximum Number of Pump Elements: 1
- Maximum Operating Pressure: 85 bar
- Permissible Operating Temperature: -40°C to +70°C
- Sound Pressure Level: <50 dB
- Flow Rate: 20 cm³/min
- Reservoir Size: 2L
- Mounting Position: Vertical
- Protection Type: IP65 (as per ISO standards)
- Compatible Lubricant: Greases up to NLGI Classification 1, including mineral oil or synthetic oil
The HYG82 Single Line Pump reflects Hyma’s commitment to providing reliable and efficient automatic lubrication systems, enhancing the performance and longevity of equipment across a diverse range of industrial applications.
CENTRAL LUBRICATION | HIGH PRESSURE PUMP – P246
The P246 High Pressure Pump is designed to deliver exceptional performance in demanding lubrication applications, with a maximum operating pressure of 400 bar (5,800 psi). These electric pumps can effectively supply lubricant over distances of up to 120 meters (131 yards) or more, depending on the system layout. Available with reservoir capacities of 30L, 40L, or 100L, the P246 pumps come equipped with essential features such as a pressure relief valve, check valve, and pressure gauge, ensuring reliable operation.
The robust design of the P246 makes it suitable for continuous lubrication of machines and systems operating in harsh environments. With an integrated stirring device, these pumps maintain performance across a temperature range of -20 to +80 °C (-4 to +176 °F).
Features and Benefits
- Sturdy and Durable Pump Series: Built to withstand tough operational conditions.
- Continual Lubrication: Ensures the efficient operation of machines and systems in harsh environments.
- Versatile Design: Compatible with various reservoir and drive types for enhanced flexibility.
- Modular Construction: Simplifies maintenance and serviceability.
- Reliable Operation: Designed for easy servicing and dependable performance.
Technical Data
- Function Principle: Electrically operated piston pump
- Drive Speed:
- 36 rpm (for P246-1)
- 24 rpm (for P246-2)
- Operating Temperature: -20 to +80 °C
- Lubricant Compatibility:
- Lubricating grease up to NLGI-grade 2
- Mineral oils with a viscosity of 20 mm²/s
- Lubricant Output:
- 270 cm³/min (for P246-1)
- 80 cm³/min (for P246-2)
- Operating Pressure: 400 bar
- Reservoir Capacity Options: 30L, 60L, 100L
- Mainline Connection: M16×1.5-L10 (DIN 3861)
- Electrical Connection:
- 380–415V AC / 50Hz
- 420–480V AC / 60Hz
- 500V AC / 50Hz
- Protection Class: IP55
- Mounting Position: Vertical
- Sound Pressure Level: < 70 dB
- Agitator Rotational Direction: Clockwise (CW)
The P246 High Pressure Pump exemplifies Hyma’s dedication to providing high-performance lubrication solutions tailored for challenging industrial environments, ensuring the reliability and efficiency of essential machinery.
SINGLE POINT LUBRICATOR – ASP-E
Automatic lubrication systems are becoming increasingly popular worldwide, marking a significant shift away from manual lubrication methods. The ASP-E Single Point Lubricator offers a safe, effective, and economically viable solution for the long-term lubrication of equipment. Its design is ideal for servicing a wide range of lubrication points across various industries, making it a preferred choice for many applications.
The ASP-E has found widespread use in diverse sectors, including mining, steel and iron production, pulp and paper manufacturing, wastewater treatment, conveyor systems, asphalt mixing, automotive, food and beverage processing, power generation, marine operations, port activities, timber industry, and wind energy.
Key features of the ASP-E include its intelligent design, high-quality construction, refillable reservoir, low operational costs, and comprehensive support.
Technical Data
- Rated Voltage: DC 3.6 V
- Power Supply: 2 × ER14505 (Lithium Thionyl Chloride Battery)
- Discharge Period: 2500 ml (2 × ER14505, 2700 mAh)
- Controller: Built-in integrated controller
- Time Controlled: Pause time management
- Impulse Controlled: Lube time management
- Parameter Display: LED indicator display
- Lubricant Compatibility: Greases up to NLGI Classification 2
- Reservoir Capacity Options: 120 ml, 250 ml, 500 ml (refillable)
- Preset Lubrication Cycle: 1, 3, 6, 12, or 24 months at +20 °C
- Operating Pressure: 40 bar (STABYL EOS E2 at 20 °C)
- Greasing Volume per Stroke: 0.24 cm³ (STABYL EOS E2 at 20 °C)
- Greasing Volume per Operation Cycle: 0.72 cm³ (STABYL EOS E2 at 20 °C)
- Standard Outlet Connector Thread: R3/8
- Refilling Inlet Fitting: Grease nipple (DIN 71412)
- Permissible Operating Temperature: -20 °C to +60 °C
- Protection Class: IP65
- Rational Service Life: 5000 ml, with no operating life limitation
The ASP-E Single Point Lubricator is a testament to Hyma’s commitment to providing innovative lubrication solutions that enhance operational efficiency, reduce maintenance efforts, and ensure the longevity of equipment in various industrial settings.
DIVIDER BLOCKS
Hyma offers a diverse range of divider blocks designed to be compatible with various lubrication systems, including progressive and single line systems. Each series of distributors features distinct structures, shapes, displacements, and operational temperature ranges, allowing for tailored solutions based on specific application requirements.
Customers can select from different distributor types according to factors such as equipment working load, operating conditions, ambient temperature, and the type of oil or grease utilized. This versatility ensures optimal performance and efficiency in lubrication across various industrial applications.
Product Overview
HYVP Sectional Progressive Divider Block
- Output: 0.2 ml/cycle
- Outlets: 1-20
- Material: Free Cutting Steel
- Surface Finish: Zinc-nickel plating
SSV Progressive Divider Block
- Output: 0.08-0.32 ml/cycle
- Outlets: 1-18
- Material: Free Cutting Steel
- Surface Finish: Zinc-nickel plating
SSVD Progressive Divider Block
- Output: 0.08-1.8 ml/cycle
- Outlets: 1-14
- Material: Free Cutting Steel
- Surface Finish: Galvanized or Zinc-nickel plating
HY-J4 Single Line Distributor
- Output: 0.13-0.4 ml/cycle
- Outlets: 1-20
- Material: Copper & Aluminium
- Surface Finish: Galvanized or polished
SL-1 Single Line Metering Devices
- Output: 0.131-1.31 ml/cycle
- Outlets: 1-6
- Material: 45# Steel
- Surface Finish: Zinc-nickel plating
Manufacturing Excellence
Hyma’s divider blocks are manufactured using state-of-the-art technology, featuring advanced multi-axis CNC machining combined with automated production lines. This meticulous process employs high-precision grinding machines to minimize valve body leakage and ensure accurate grease delivery to lubrication points. The commitment to quality in both materials and manufacturing processes guarantees reliable and efficient lubrication solutions tailored to meet the demands of various industrial environments.
Hyma’s divider blocks exemplify the company’s dedication to providing high-quality lubrication components, enhancing the performance and longevity of equipment across diverse applications.
LUBRICATION SYSTEM COMPONENTS
Henan Hyma by ILF Solutions South Africa, provides a comprehensive range of lubrication accessories and components essential for creating efficient and reliable lubrication systems. Our offerings include pump elements, safety valves, mounting brackets for pumps and dividers, high-pressure hoses, tubing, and various fittings. This extensive selection ensures that you have everything needed to optimize your lubrication processes.
Component Overview
High Pressure Hose
- Material: PA Hose / Stainless Steel Tubing
- Main Data:
- Size Options: Φ4.0×Φ8.6, Φ11.7×Φ6.3
Divider Mounting Bracket
- Main Data:
- Size Options: Φ4.0×0.75, Φ6.0×1.5
Pump Element
- Main Data:
- Size Options: 2.0 ml/min, 2.8 ml/min, 4 ml/min, 4.5 ml/min
Safety Valves
- Main Data:
- Pressure Rating: 300 bar
Elbow Push Quick Connectors
- Main Data:
- Size Options: Φ4-M6/8/10, Φ6-M8/10, R1/8
Hose Coupling Straight
- Main Data:
- Size Options: Suitable for Φ4.0×Φ8.6, Φ6.3×Φ11.7
Threaded Sleeves
- Main Data:
- Size Options: M7×0.75, M9×1
Straight Screw Couplings
- Main Data:
- Size Options: Φ6.0/8.0, M6/8/10, R1/4, R1/8
Elbow Screw Couplings
- Main Data:
- Size Options: Φ6.0/Φ8.0, M6/8/10, R1/4, R1/8
T-Connectors (DIN-2523)
- Main Data:
- Size Options: Φ6.0/Φ8.0
Rubber Lined Pipe Clips
- Main Data:
- Size Range: Φ6.0-Φ25.0
Nipple Block System
- Main Data:
- Size Options: Two to Eight Outlets
Pressure Gauge
- Main Data:
- Pressure Range: 0-400 bar
Manual Grease Gun
- Main Data:
- Volume Capacity: 500 ml
Hyma’s lubrication system components are designed to provide reliable performance and flexibility, ensuring that your lubrication setup can be tailored to meet specific operational requirements. With a commitment to quality and innovation, Hyma delivers the essential tools needed for effective lubrication management across various industries.
Call to Action
For tailored lubrication solutions that ensure reliable performance and flexibility in your operations, contact ILF Solutions in South Africa today. Our team is committed to providing you with high-quality products designed to meet your specific operational requirements.
Sales Inquiries:
Email: sales@ilfsolutions.co.za
Technical Support:
Email: info@ilfsolutions.co.za
Let us help you enhance your lubrication management with our innovative solutions. Reach out to us now!
Frequently Asked Questions about Automatic Lubrication Solutions
Why Lubricate Rolling Bearings?
Lubricating rolling bearings is essential for ensuring efficient operation and longevity. Rolling bearings utilize rolling motion to carry and transmit loads while minimizing friction and wear rates. This principle is best exemplified by the wheel, which has facilitated movement since its invention by the Mesopotamians around 3500 BC.
While rolling contacts inherently experience lower wear rates compared to sliding surfaces, such as sledges or sliding shoes, lubrication is crucial. In rolling bearings, multiple rolling elements create complex configurations that can still experience slip due to factors such as elastic deformation and kinematic effects. These slips can lead to increased friction and wear if not managed properly.
Although the effects of slip are typically small and can be mitigated through the use of materials with a high elastic modulus, the kinematics in bearings often result in more significant friction. Therefore, proper lubrication is vital to reduce slip, maintain optimal performance, and extend the lifespan of rolling bearings.
What is Grease?
Grease is defined as a solid to semi-fluid product created by dispersing a thickening agent in a liquid lubricant. This formulation may also include various additives to impart specific properties. The thickener structure retains the base oil through a combination of van der Waals and capillary forces, while interactions among thickener molecules can involve hydrogen bonding and ionic forces.
Grease exhibits visco-elastic semi-plastic flow behavior, providing a consistency that prevents it from easily leaking out of bearings. Its properties make grease an effective lubricant for many applications, ensuring reliable performance even under varying operational conditions.
What are Lubrication Systems?
Automatic lubrication systems deliver controlled amounts of lubricant to multiple locations on machinery while it operates. These systems can be categorized into two main types: oil systems and grease systems.
Automatic lubrication is a crucial component of maintenance and reliability programs. These systems supply lubrication points with precisely measured amounts of grease or oil from a centralized location. Typically fed from an easily accessible reservoir, these systems can accommodate a wide range of reservoir sizes, from 1 liter to bulk tank containers, tailored to specific application needs.
Moreover, many automatic lubrication systems feature remote monitoring capabilities and can be integrated directly with your plant’s PLC. Whether you are operating an excavator, ready-mix truck, crusher, or steel mill, these systems ensure your equipment is adequately lubricated at all times.
What are Single Point Lubrication Methods?
Single point lubrication is ideal for machines with only a few widely spaced lubrication points, making centralized systems economically impractical. It is also used when different lubricants are required, as these cannot be supplied from a common reservoir.
For single lubrication points, manual lubrication is typically performed with grease guns, which are manual pumps equipped with an extension pipe and hydraulic nozzle. Alternatively, automatic lubricators, such as “System 24” gas-driven single-point lubricators, can be employed. These automatic systems allow for precise flow adjustments via a time-setting slot, ensuring efficient lubrication.
The pressure for these systems is generated by an electromechanically driven piston, which pumps grease to the designated fittings, such as those on bearing housings.
Closing Remarks
In today’s fast-paced industrial environment, the significance of effective lubrication cannot be overstated. Automatic lubrication systems and components play a crucial role in enhancing the performance and longevity of machinery, ensuring optimal operation across various applications. By utilizing advanced technologies such as automatic grease lubricators and automated lubrication devices, industries can streamline their lubrication processes, minimizing downtime and maximizing productivity.
At ILF Solutions in South Africa, we offer a comprehensive range of automatic lubrication products tailored to meet the diverse needs of our clients. Our offerings include auto lubricant distributors, automatic grease pump systems, and automatic oil lubrication systems, all designed to provide precise control over lubrication points. Understanding why lubrication is important in machinery, particularly in engines and heavy equipment, is vital for maintaining operational efficiency.
Our automatic lubrication system diagram illustrates the flow and distribution of lubricants, showcasing how these systems work to provide consistent lubrication even in the most demanding environments. With our expertise as one of the leading automatic lubrication system manufacturers, we are committed to providing solutions that improve maintenance practices and equipment reliability.
Whether you’re exploring methods of lubrication systems for aircraft or seeking effective solutions for heavy equipment, ILF Solutions has the knowledge and products to support your needs. Our automatic air grease guns and control lubrication systems are designed to enhance your operational capabilities and ensure that your machinery operates smoothly.
If you’re looking to implement or upgrade an automatic lubrication system in South Africa, look no further than ILF Solutions. We are dedicated to providing high-quality lubrication solutions that will help your business thrive. Contact us today to learn more about our products and how we can assist you in optimizing your lubrication management.
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Understanding the Fundamentals of Automatic Lubrication
Discover What Components Make Up a Typical Automatic Lubrication System by Hyma, ILF Solutions in South Africa
Lubrication is essential for maintaining the functionality of equipment and reducing operational costs. Without proper lubrication, machinery can experience increased downtime and decreased lifespan, ultimately impacting your company’s bottom line. Implementing an automatic lubrication system could be the solution you need.
Why Automatic Lubrication?
Automatic lubrication systems provide consistent and frequent lubrication, addressing the risks associated with both under-lubrication and over-lubrication. Insufficient lubrication can lead to excessive friction and heat, resulting in drag on bearings and damage to seals. Conversely, excessive lubrication can create a similar set of problems. The most effective time to lubricate a bearing is while the equipment is in motion; however, this presents safety challenges for operators. Automatic lubrication systems offer a safer and more efficient method for supplying the precise amount of lubricant to bearings, bushings, and other lubrication points exactly when needed.
Basic Components of an Automatic Lubrication System
An automatic lubrication system is composed of several key components, including a metering device, pump, controller, tubing or hose, and fittings that connect to lubrication points. Additionally, various accessories can enhance or complement the system’s operation. Hyma, through ILF Solutions, provides complete automatic lubrication systems suitable for numerous industries, including manufacturing, mining, construction, food and beverage, energy, and mobile applications.
Metering Device
At the core of every automatic lubrication system lies the metering device. It is crucial to understand that simply adding a tee in the line to serve multiple points will not work effectively. The fluid will inevitably take the path of least resistance, potentially leading to inadequate lubrication at one or more points. Metering devices are essential to ensure that lubricant is evenly distributed among all designated points.
Pump
The pump is responsible for delivering oil or grease under pressure to the metering devices. Various pumps offer different flow rates and pressure ranges and can be powered by diverse energy sources. The selection of the pump should align with the system’s specific requirements and available power sources. Many pumps also incorporate vent valves, allowing the injectors to reset after dispensing lubricant.
Controller
The controller manages a schedule or program to dispense lubrication at regular intervals. While some pumps come with built-in controllers, many systems utilize separate controllers for greater flexibility. Programmable controllers can accommodate a wide range of applications, making it essential to consider the available voltage and the types of sensors that will be integrated into the system.
Tubing and Fittings
Selecting the correct tubing and fittings is crucial for system performance. Tubing must be robust enough to withstand the system’s pressure while allowing grease or oil to flow without creating excessive resistance. Using tubing that is too weak can lead to ruptures, causing safety hazards, while overly narrow tubing may result in inadequate lubrication due to high pressure requirements. Understanding the specific needs of your application is vital when choosing tubing and hoses.
Optional Parts
Henan Hyma offers a wide variety of optional components for enhancing each automatic lubrication system, including:
- Sensors for cycle or pressure detection
- Filters for oil or grease, as well as air filtration
- Stroke sensors for machine counts
- Check valves
While an automatic lubrication system may seem complex, breaking it down into its basic components reveals that it is relatively straightforward. Understanding these components facilitates the design, ordering, troubleshooting, and repair processes.
Henan Hyma and ILF Solutions are committed to helping you design and specify the right automatic lubrication system for your specific applications. Contact us today to explore how we can assist you in optimizing your lubrication management and improving your operational efficiency.
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